What is Gearless flexo printing press? What are its features?

What is Gearless flexo printing press? What are its features?

What is Gearless flexo printing press? What are its features?

The Gearless flexo printing press which is relative to the traditional one that relies on gears to drive the plate cylinder and the anilox roller to rotate, that is, it cancels the transmission gear of the plate cylinder and the anilox, and the flexo printing unit is directly driven by the servo motor. Middle plate cylinder and anilox rotation. It reduces the transmission link, gets rid of the limitation of the flexo printing machine's product printing repeating circumference by the transmission gear pitch, improves the overprinting accuracy, prevents the gear-like "ink bar" phenomenon, and greatly improves the dot reduction rate of the printing plate. At the same time, errors due to long-term mechanical wear are avoided.

Operational Flexibility & Efficiency: Beyond precision, gearless technology revolutionizes press operation. The independent servo control of each printing unit enables instantaneous job changeovers and unparalleled repeat length flexibility. This allows for seamless switching between vastly different job sizes without mechanical adjustments or gear changes Features like automatic register control and preset job recipes are significantly enhanced, allowing the press to achieve target colors and register much faster after a changeover, boosting overall productivity and responsiveness to customer demands.

Future-Proofing & Sustainability: Gearless printing flexo press represent a significant step forward. The elimination of gears and associated lubrication contributes directly to cleaner, quieter operation, significantly reduced maintenance needs, and a lower environmental impact. Furthermore, the dramatic reduction in setup waste and improved print consistency translate into substantial material savings over time, enhancing the press's sustainability profile and operational cost-effectiveness.

By eliminating mechanical gears and embracing direct servo drive technology, the gearless flexo printing machine fundamentally transforms production capabilities. It delivers unmatched print precision through superior dot reproduction and overprint accuracy, operational excellence via rapid job changeovers and repeat-length flexibility, and sustainable efficiency through reduced waste, lower maintenance, and cleaner processes. This innovation not only solves persistent quality challenges like ink bars and gear wear but redefines productivity standards, positioning gearless technology as the future of high-performance flexo printing.

● Sample

Plastic Label
Food Bag
PP Woven Bag
Non-woven Bag
Kraft Paper Bag
Paper Bowl

Post time: Nov-02-2022